Green & Efficient

Steel Factory Exhaust Refined Desulfurization

Challenges Under Emission Policies

With the implementation of ultra-low emission policies, the allowable concentrations of particulate matter, SO₂, and NOx must be significantly reduced (≤35 mg/m³ for pelletizing and sintering, ≤50 mg/m³ for ironmaking/steelmaking/rolling).

Traditional end-of-pipe desulfurization methods for blast furnace gas require installing desulfurization units at each individual gas consumption point (such as hot blast stoves and sintering), typically over a dozen points. This approach faces critical challenges:

· High investment cost (3–5 million RMB per unit)

· Large land occupation (total area exceeding 2000 m²)

· Difficult management (decentralized operation and maintenance)

Such issues conflict with the steel industry’s demand for intensive and integrated development.


Blast Furnace Gas Deep Desulfurization Process

Considering the characteristics of blast furnace gas — large volume (≥200,000 Nm³/h) and high organic sulfur content (COS + CS₂> 80 %) — Lirun Technology innovatively proposes a three-stage purification process:“pre-treatment-catalytic hydrolysis-dry desulfurization”

· Pre-treatment Unit: Removes dust, chlorine, and other poisons

· Catalytic Hydrolysis Unit: Converts organic sulfur compounds (COS → H₂S)

· Dry Desulfurization Unit: Deep removal of H₂S (outlet concentration≤10 mg/m³)


Core Reaction Mechanisms

Catalytic Hydrolysis

COS + H₂O→H₂S + CO₂(conversion rate≥98%)

CS₂+ 2H₂O→2H₂S + CO₂

Dry Desulfurization

H₂S +½O₂→S + H₂O (sulfur capacity≥25%)

Challenges Under Emission Policies

With the implementation of ultra-low emission policies, the allowable concentrations of particulate matter, SO₂, and NOx must be significantly reduced (≤35 mg/m³ for pelletizing and sintering, ≤50 mg/m³ for ironmaking/steelmaking/rolling).

Traditional end-of-pipe desulfurization methods for blast furnace gas require installing desulfurization units at each individual gas consumption point (such as hot blast stoves and sintering), typically over a dozen points. This approach faces critical challenges:

· High investment cost (3–5 million RMB per unit)

· Large land occupation (total area exceeding 2000 m²)

· Difficult management (decentralized operation and maintenance)

Such issues conflict with the steel industry’s demand for intensive and integrated development.


Blast Furnace Gas Deep Desulfurization Process

Considering the characteristics of blast furnace gas — large volume (≥200,000 Nm³/h) and high organic sulfur content (COS + CS₂> 80 %) — Lirun Technology innovatively proposes a three-stage purification process:“pre-treatment-catalytic hydrolysis-dry desulfurization”

· Pre-treatment Unit: Removes dust, chlorine, and other poisons

· Catalytic Hydrolysis Unit: Converts organic sulfur compounds (COS → H₂S)

· Dry Desulfurization Unit: Deep removal of H₂S (outlet concentration≤10 mg/m³)


Core Reaction Mechanisms

Catalytic Hydrolysis

COS + H₂O→H₂S + CO₂(conversion rate≥98%)

CS₂+ 2H₂O→2H₂S + CO₂

Dry Desulfurization

H₂S +½O₂→S + H₂O (sulfur capacity≥25%)

Application Scope

The Blast Furnace Gas Deep Desulfurization Technology is primarily applied in the full-process gas purification systems of integrated steel enterprises, including:

· Hot blast stoves (processing capacity: 200,000–500,000 Nm³/h)

· Rolling reheating furnaces (sulfur content ≤5 mg/Nm³)

· Gas-fired power generation (SO emissions 35 mg/Nm³)

Lirun Technology’s innovative three-stage process of pre-treatment – catalytic hydrolysis – dry desulfurization utilizes specialized hydrolysis catalysts (organic sulfur conversion rate ≥98%) and high-efficiency desulfurizing agents (sulfur capacity ≥25%). This enables the system to reduce total sulfur content in blast furnace gas from 100–200 mg/Nm³ to below 10 mg/Nm³, while maintaining system pressure drop <3 kPa and adapting to operating temperatures of 80–150 °C. Annual operating costs are reduced by 40–50% compared with end-of-pipe treatments, providing an economic and efficient solution for steel enterprises to achieve ultra-low emissions.

Core Advantages

Advanced Deep Desulfurization

Simultaneous removal of organic and inorganic sulfur

Outlet sulfur content ≤10 mg/Nm³

Fully compliant with ultra-low emission standards

Environmentally Friendly Process Design

Entirely dry process

No wastewater generation

Reduced burden on wastewater treatment systems

Stable Operating Performance

Handles sulfur fluctuation (50–300 mg/Nm³)

Strong adaptability to varying operating conditions

Consistently high desulfurization efficiency

Resource Recycling

Spent adsorbents reused within steel plants

No solid waste discharge

Enables closed-loop resource management

Intelligent Control System

Fully automated operation

Safety interlock protection

Simple, efficient operation

Long-Term Economic Performance

Hydrolysis catalyst lifetime >1.5 years

Desulfurizing agent lifetime >1 year

Annual operating time ≥8,400 hours