Hydrogen Energy

Methanol Hydrogen Generator

Innovative Methanol-to-Hydrogen Process

This process innovates beyond traditional methods by adopting direct combustion/catalytic combustion technology, eliminating the need for heat transfer oil as a medium. Methanol reacts directly with water under heating conditions to generate an H₂/CO₂mixture, which is then cooled and separated. Hydrogen is further purified via membrane separation or PSA technology, resulting in a simple and efficient process flow. 


Core Reaction Equipment:

1. Catalytic combustion heating unit

2. Vaporization and superheating unit

3. Methanol cracking reaction unit

4. Flue gas circulation fan system

Auxiliary Equipment: Includes combustion-supporting fan, air preheater, and other components, forming a complete reaction system.


Process Flow Control Key Points:

1. Methanol-water solution is vaporized and superheated using flue gas waste heat.

2. The superheated mixture undergoes catalytic cracking to produce hydrogen.

3. Preheated combustion air enters the combustion unit.

4. Fuel sources include methanol or PSA desorption gas.

5. Circulating flue gas temperature is precisely controlled at 350–450 °C.

Innovative Methanol-to-Hydrogen Process

This process innovates beyond traditional methods by adopting direct combustion/catalytic combustion technology, eliminating the need for heat transfer oil as a medium. Methanol reacts directly with water under heating conditions to generate an H₂/CO₂mixture, which is then cooled and separated. Hydrogen is further purified via membrane separation or PSA technology, resulting in a simple and efficient process flow. 


Core Reaction Equipment:

1. Catalytic combustion heating unit

2. Vaporization and superheating unit

3. Methanol cracking reaction unit

4. Flue gas circulation fan system

Auxiliary Equipment: Includes combustion-supporting fan, air preheater, and other components, forming a complete reaction system.


Process Flow Control Key Points:

1. Methanol-water solution is vaporized and superheated using flue gas waste heat.

2. The superheated mixture undergoes catalytic cracking to produce hydrogen.

3. Preheated combustion air enters the combustion unit.

4. Fuel sources include methanol or PSA desorption gas.

5. Circulating flue gas temperature is precisely controlled at 350–450 °C.

Application Scope

Lirun Technology’sMethanol Hydrogen Generatoris specifically designed for small-to-medium-scale hydrogen demands. Utilizing aninnovative catalytic reforming process, it can be flexibly applied in a wide range of industrial scenarios, including:

· Hydrogen refueling stations(hydrogen output: 50–500 Nm³/h)  

· Float glass production lines(tin bath protective atmosphere) 

· Cold-rolled sheet annealing furnaces(reducing atmosphere control)     · Silicon steel manufacturing

The system integratesmethanol vaporization, catalytic cracking, and PSA purificationas its core units. It features rapid start-up and shutdown, flexible load regulation, and a high level of automation (unattended operation). Compared with traditional processes, it reducesspecific hydrogen energy consumption by 20–30%, providing asafe, reliable, and cost-efficient solutionfor distributed hydrogen applications.

Core Advantages

Highly Integrated Design

Compact modular structure minimizing heat loss and pressure drop

Quick on-site assembly with flexible deployment

High Efficiency & Energy Saving

Hydrogen purity: 99.9%–99.999%

Methanol consumption: 0.55–0.6 kg/Nm³-H₂

Intelligent & Convenient Operation

Fully automated one-button start/stop

Adaptive load adjustment (30%–110%)

Hot standby enables hydrogen production within 30 minutes

Smart O&M Assurance

Remote expert system for real-time monitoring

Support for remote diagnostics and operation

Rapid response to unexpected issues